Initializing
Our Work
Software, hardware, IoT, power electronics and precision automation — each program built from first principles, with its real status stated plainly.
Program 01 — Industrial SaaS
The operating system for embroidery factories
Production tracking, attendance governance and stitch-rate payroll for embroidery factories — built from inside one.
EaseEmbro began as our own problem. Running an embroidery factory means tracking every piece across dozens of machines and calculating stitch-rate payroll at month-end — a process that took days and still produced errors. We built the platform we could not buy: floor-level production records, attendance and shift handling, a rule-based payroll engine that handles piece rates, advances and deductions, and an office console that keeps every salary-impacting entry reviewable before closure. It runs in production today.
Machine-level telemetry comes from EaseEmbro Edge (Program 06), the hardware layer of the same program.
Open the EaseEmbro product pageMonth-end payroll computed by the engine instead of days of manual calculation
Production, attendance and worker records connected in one reviewable system
Running in a live factory environment since launch
Program 02 — Embedded Hardware
A ruggedized fingerprint attendance terminal designed and built for factory environments.
SmartAttend was designed for industrial conditions, not office assumptions. The enclosure is dust-resistant and suited for continuous operation in textile factories. Fingerprint events sync to the cloud in seconds and flow directly into EaseEmbro attendance and payroll workflows, replacing paper attendance sheets.
Paper attendance sheets replaced with real-time digital records
Attendance flows directly into payroll through EaseEmbro integration
Factory-hardened design validated through real deployment
Program 03 — Industrial IoT
IoT gateway reference design
An edge gateway reference design that bridges legacy industrial machines to cloud-ready data pipelines.
IndustrialEdge connects RS-485 and Modbus RTU machine data to modern software systems. The gateway reads and buffers data locally, then publishes to MQTT with retry logic for unstable networks. The research produced a complete reference package — schematic, PCB, firmware and deployment architecture — reusable for RS-485 based factory equipment. It has not been productized; it is a validated design, and we say so.
Validated Modbus-RTU-to-MQTT gateway stack in embedded C
Complete reference package covering hardware, firmware and deployment
Reusable architecture for RS-485 based factory equipment
Program 04 — Power Electronics
13S Li-ion battery management system
A production-ready 13S Li-ion BMS design package for 48V e-bike battery packs.
A reliable 48V / 15A BMS for 13S Li-ion packs, designed with production intent. The architecture uses BQ76930-based sensing and dual MOSFET protection, with a 2oz copper PCB and Kelvin current measurement for stable high-current operation. Alongside the circuit design we defined a repeatable manufacturing and QA flow. The design package is complete and ready to implement; units have not yet been manufactured at scale.
Complete 13S BMS architecture with production-oriented protection design
Defined QA workflow for consistent unit-level validation
Ready-to-implement design package for 48V e-bike battery systems
Program 05 — Precision Automation
A closed-loop STM32 system for precision facet polishing with ADC-based quality detection.
Surat's polishing workflow still depends heavily on artisan feel and manual judgement. We built a closed-loop embedded system where a geared stepper positions the polishing head and an ADC-based sensor circuit detects facet quality in real time. When the target threshold is reached, firmware executes raise-and-advance automatically. The prototype works; multi-axis scaling with machine vision is the active next phase.
Objective ADC-based quality detection replaces visual-only judgement
Sub-degree motor control improves facet angle consistency across runs
Programmable polishing sequence delivers repeatable stone-to-stone output
Program 06 — Industrial IoT
Machine IoT production monitor
The hardware layer of the EaseEmbro program: per-machine telemetry with local MQTT, live OEE dashboards and zero cloud dependency.
Built for factories where internet reliability cannot be assumed. Each embroidery machine carries an ESP32 node with four sensors — RPM, current, thread-break and temperature — publishing telemetry every second over local MQTT. An Android tablet runs the broker and dashboard stack, stores data in SQLite and provides live machine status, shift summaries and OEE metrics with no cloud dependency at all.
Part of the EaseEmbro program — this is the machine-level hardware feeding the platform in Program 01.
Real-time per-machine telemetry for RPM, current, thread status and temperature
Monitoring and reporting stay live through internet outages by design
Per-shift OEE dashboards running on a working factory floor
In R&D Now
Active internal programs, in the open.
Precision Automation
Multi-axis diamond polishing automation with machine-vision facet detection, scaling the polishing system for workshop-level deployment in Surat.
In development
Industrial Software
An expansion of the EaseEmbro platform for the weaving industry with domain-specific workflows.
In scoping
AI & Automation
Intelligent production analytics to predict downtime, optimize output and surface efficiency insights.
Early research